Electric vehicles high-voltage technology Teaching high-voltage technology safely
Our training systems are geared towards the future of electromobility and ensure safe and practice-orientated training in the maintenance of hybrid and electric vehicles.
Safe & practical learning
With our training systems, we attach great importance to safe and practical learning. They enable the realistic measurement of voltages, whereby we either use low voltage of 24 V or utilise safe measures at higher voltages without any safety risks. In addition, we allow realistic vehicle workshop scenarios with realistic exercises for cutting free with real high voltages of over 60 V, whereby the safety of the trainees is always guaranteed. Our training systems include original measuring devices and components from electric vehicles to enable authentic functional tests. They are also equipped with fault switches that enable a variety of troubleshooting tasks. For an in-depth understanding of different battery technologies, we offer interchangeable battery cells with different cell chemistries.
Comprehensive training in high-voltage technology
With LEYBOLD's training systems, all aspects and subject areas of high-voltage technology can be covered in training. This includes an understanding of hybrid and electric vehicles, detailed knowledge of the individual system components and the specific high-voltage system components. In addition, the safety infrastructure and HV technology itself is covered in depth, including the infrastructure for charging stations. Our systems cover the entire process: from learning the relevant guidelines and regulations, through careful planning, to the precise execution of tests and measurements. The evaluation and diagnosis of faults ultimately lead to professional repairs. This ensures that the trainees not only acquire theoretical knowledge, but also practical skills that are essential for their future work.
Automotive high-voltage trainer
Practical training for electromobility
The high-voltage trainer enables trainees to master the handling of high-voltage components in hybrid and electric vehicles safely and practically. The trainer is ideal for learning how to diagnose, test and repair hybrid and high-voltage systems, regardless of brand. The training system includes functions for live measurements such as insulation, potential equalisation and voltage drop measurements and allows measured values and signals to be assessed. The trainees can carry out the exercises risk-free and without brand-specific special equipment. The learning objectives include repairing high-voltage systems, understanding their components and carrying out repairs safely.
HV battery trainer:Focus on high-voltage batteries
The HV battery trainer is specially designed for the training of automotive high-voltage technicians. The trainer focuses on the safe handling of high-voltage batteries, whose voltages can reach up to 800 V - a potential danger that should not be underestimated. For safe learning, the trainer transforms the high-voltage voltage into a safe voltage of up to 32 V. With interchangeable cell blocks, a variety of cell chemistries can be analysed, allowing a deep understanding of the different battery types. The training system includes features such as real battery management units, main contactor with switching logic, safety line monitoring, service disconnect, battery data logging, cell temperature simulation and fault switches. The HV battery trainer optimally prepares trainees for the challenges of electromobility.
Workstation high-voltage vehicle technology
Train high-voltage technology safely
With the compact high-voltage vehicle technology workstation, your trainees learn how to handle high-voltage safely on original components and use standard workshop measuring devices to test high-voltage components and diagnose faults. The compact high-voltage vehicle technology workstation enables simple & safe training and is ready for immediate use. Trainees can work in small groups, independently and practically on realistic scenarios.
Product highlights
- Illustrative fault diagnosis - practice critical scenarios realistically
- Modular training masks - flexible visualisation and verificable
- Understand intrinsic safety - pilot line visualises high-voltage protection principle
- Coverage of DGUV training courses level 1-3
- Working under voltage
- Integrated fault switches and lockable access protection
High-voltage vehicle technology
Safe and effective troubleshooting
The high-voltage Systems Trainer, developed in partnership with Audi, delivers advanced hands-on training using authentic electric vehicle components, including inverters, chargers, and electric heaters. Unlike a real vehicle, the system is open and easily accessible—making it ideal for safe, classroom-based learning.
Students can carry out real-world procedures including safe disconnection, voltage measurement, and fault diagnosis, with over 100 possible faults to explore. The trainer operates on a safe 72V simulation and comes equipped with protective tools and interactive Lab Docs to support guided learning and assessment.
Product highlights
- Mobile compact training system
- Practice-orientated learning
- Real-world setup including various high-voltage components, high-voltage cables, safety disconnect etc.
- From simple basic exercises to advanced electrical measurements, incl. troubleshooting
- Safety built-in with simulated high-voltage battery and lockable fault switch box
- High operational reliability
- Optional installation of lockable error switch cover, monitor and measurement adapter
ElectromobilityHigh-Voltage and Charging Systems
